How To Conveyor Drive Design Maintenance Tips (2024)

This video explains how to calculate belt pull and required power to move discreet packages on a slider bed conveyor. An understanding of the basic aspects of conveyor bulk pull is essential to properly designing, operating and maintaining belt conveyors. We will use Imperial units in this video. While the bell pull calculation to move discrete packages on a slider bed conveyor is relatively simple to understand and use, the calculation to move bulk materials is more complex. We will review how to move discrete packages on a slider bed in this short video. We know that the power required to move a load on a belt conveyor equals belt pull times belt speed.

Required Power = Belt Pull x Belt Speed

The belt pull required to move packages on a slider bed conveyor equals the total weight of all packages, plus the weight of the belt times the coefficient of friction between the bottom of the conveyor belt and the top of the slider bed.

For example, if a 10 foot long conveyor moves five 50 pound boxes simultaneously at a belt speed of 50 feet per minute on a conveyor belt with a weight of 3 lbs/ft, on a slider bed with a frictional coefficient of 0.5, then the belt pull is calculated as follows. First, calculate total weight.

Total Weight = 5 packages x 50 lbs/package + 10 feet of belt x 3 lbs/ft

Total Weight = 250 lbs + 30 lbs = 280 lbs

How To Conveyor Drive Design Maintenance Tips (1)

Then, calculate belt pull. Belt pull equals total weight times frictional coefficient between the bottom of the belt and the top of the slider bed.

Belt Pull = Total Weight x frictional coefficient

Belt Pull = 280 lbs x 0.5

Belt Pull = 140 lbs

Then, convert this to required power.

Required Power = Belt Pull x Belt Speed

Required Power = 140 lbs x 50 fpm = 7,000 ft-lbs/min

Convert that to a useful unit of measure. One horsepower (HP) equals 33,000 ft-lbs/min. Therefore, our power requirement can be converted as follows.

How To Conveyor Drive Design Maintenance Tips (2)

Required Power = (7,000 ft-lbs/min)/(33,000 ft-lbs/min per HP)

Required Power = 0.2 HP

Now we can select an appropriate conveyor drive system.

We hope you found this short video useful. For additional conveyor design, operation and maintenance tips. Go to rulmecacorp.com or subscribe to our YouTube channel. Thank you very much.

How To Conveyor Drive Design Maintenance Tips (2024)

FAQs

How to maintenance a conveyor? ›

Scrape parts of the conveyor mechanism to remove debris and foreign objects. Check for damages to conveyor belt and rollers. Check whether materials are unloading properly from the conveyor mechanism. Retrieve and clean dust containment system (it can accumulate debris and other undesirable foreign objects).

What are the factors or design considerations when designing a belt conveyor system? ›

To ensure safe and efficient conveying, it is essential to consider the size, shape, weight, fragility, and orientation of the product being transported. These factors play a crucial role in determining the type of conveyor and its specifications.

What are the repairs and preventive maintenance for conveyor system? ›

Conveyor components should be inspected regularly to identify wear and damage. This includes the belt, rollers, bearings, motor, gearbox, and other components. Any damaged components should be replaced promptly to prevent further damage to the system.

How can I improve my conveyor system? ›

One way to improve the efficiency of warehouse conveyor systems is to design efficient equipment. This means choosing the right type of conveyor belt, the right size of belt, and the right number of belts. For example, you might need one belt for small items and one belt for large items.

What are the safety standards for conveyor systems? ›

Do not wear loose clothing or jewellery. Do not climb, step, sit or ride on the conveyors. Do not alter or remove guards or safety devices. Do not try to remove stuck items or debris until the conveyor is locked out.

How often should a conveyor be serviced? ›

weekly/monthly maintenance

On a weekly or monthly basis, maintenance tasks should focus on preventing common conveyor issues like belt mistracking, belt slippage, and material carry-back.

How to maintain a chain conveyor? ›

On a monthly basis:

Workers should lubricate chains and other components of the conveyor system with light-grade oil. Workers should also remove side guards and other covers and clean these locations to ensure they are free of debris.

How do you adjust and check a conveyor belt? ›

The best way to adjust the conveyor belt is to first ensure that the tracking system is correctly adjusted. This could include adjusting the tension levels of the belt, as well as ensuring that the belt is parallel to the conveyor frame. If necessary, you may need to adjust the belt by using bolts or adjusting screws.

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